Posted on 10/03/2019
Well well well, been a while since an update. Went to Japan for my 3rd trip (awesome as always) and since back I've been so busy every weekend there has been no time for wago. Got a compressor for my birthday in Feb which is a nice addition to the garage, we also tidied it up with a big sort out of all the random car parts lying around. Now we are ready for progress!
I want this rust sorted, I've owned the wagon for over a year and theres still tons of rust in it. First starting off with the passenger section under the window. Today we made up a piece for the lower section which is the frame of the car, quite easy to mock up. The factory piece has a bend in it however it would be hard to replicate that. We opted for this instead, fits in quite snug. Bent up the end to go up the frame with a slit cut as well as can see.
With this sorted we then went ahead for the lower part behind the shock tower. Similar process, cut a piece with a few slits to bend a flange on it (as we called it). I'll weld this piece in first as we have the hole above to shove our hand through to support the back of this piece when welding.
Last off for today was cleaning up this piece which goes on top of the frame piece we fabbed above. This came off the car with a bit of pitting here and there. Quite a strong piece with some angles in it we wouldn't be able to replicate including the bolt holes for the bonnet hinge, so I went about wire wheeling and grinding it back, and welding up some holes in it.
Couldn't get the pitting out of the section near where I'm holding it, will have to go at it again with the dremel